Sauce Packaging Machine is a fully automated packaging equipment designed for sauce products. It integrates high-precision sensing technology, intelligent algorithms and modular design to achieve accurate measurement, efficient filling and aseptic sealing of sauces. Its core function is to quickly package liquid to semi-solid sauces into a variety of containers, including plastic bottles, soft packaging bags, glass jars, etc.
| Sauce Packaging Machine | |||
| Basic Information | |||
| model | BM2022-1F | Unit product size | 27.8*4.8*2.1M |
| Voltage | 380V | weight | 30 tons |
| Energy consumption | low energy consumption | Transport Packaging | container |
| manufacture | Jiangmen, China | production bag | 2-4 paper+1PE film, paper-plastic composite |
| production capacity | 130-150 strips/min | Finished length | 360-900 (mm) controllable error ± 1mm |
| continuous rolling | yes | Finished width | 320-580 (mm) controllable error ± 1mm |
| layer | many | bottom width | 90-200 (mm) controllable error ± 3mm |
| intelligent | yes | Port length | 100-250 (mm) |
| Bottom paste machine equipment configuration: | |||
| High-speed rotary vacuum suction pick-up → step arrangement (with abnormality rejection function) → center-to-center straight embossing, 45° oblique embossing (with piercing mechanism) → straight ear incision at bag opening → sucking open horns to unfold and smooth → valve Inserting at the mouth → embossing at the bottom, closing the bottom and applying glue → closing the bottom and forming → turning the bottom and compacting (with abnormal rejection) → small S compacting mechanism → counting and stacking output | |||
1. Pre-prepared food processing plant-standardized sauce package matching
Applied to the pre-prepared food industry, it helps to achieve large-scale production of sauce packages. For example, pickled fish pre-prepared food manufacturers can package customized sauces into 80g/pack. Through the continuous filling of the Sauce Packaging Machine, the daily production capacity reaches 120,000 packs, meeting the explosive demand of e-commerce channels and reducing manual packaging errors.
2. Healthy food track-aseptic packaging of functional sauces
Applied to healthy food fields such as meal replacement sauces and probiotic seasoning pastes, it helps to extend the shelf life of products. The equipment is equipped with a CIP cleaning system, combined with an aseptic filling chamber, which can reduce the oxidation rate of the sauce by 60% and ensure the activity of the functional ingredients.
3. Pet food industry - Wet food sauce packaging
Applied to pet wet food production lines, it helps to improve packaging efficiency. For meat paste pet sauces, the equipment can customize corrosion-resistant filling heads and adjust the filling pressure to 0.3MPa to avoid meat fiber clogging. At the same time, it supports special-shaped bag packaging to enhance shelf appeal.
4. Pharmaceutical field - ointment semi-solid preparation packaging
Applied to the pharmaceutical industry, it helps to achieve compliant packaging of ointments. For example, burn ointment manufacturers can use its precise metering function to fill 20g/tube ointment and ensure sealing through heat-sealed aluminum tubes, which complies with GMP and USP 1207 standards.
5. Beauty and personal care industry - high-end skin care product packaging
Applied to cosmetics factories, it helps to improve packaging accuracy and aesthetics. For products such as creams and essences, the equipment can switch to ultra-low speed mode, with a ceramic filling head to avoid oxidation of active ingredients, and support customized bottle laser engraving to enhance the brand's high-end image.
1. Intelligent metering system: ±0.3g error and dynamic compensation
Multi-sensor collaboration: weight sensor and flow sensor are used, and dual systems are calibrated in real time to ensure that the sauce filling error is controlled within ±0.3g, meeting the precise measurement requirements of high-priced sauces.
Viscosity adaptive algorithm: built-in 32 sets of preset parameter libraries, covering the viscosity range of 50-20,000 mPa·s, automatically matching the fluidity of sauces. For example, when processing honey, the filling speed is automatically reduced to 0.5 seconds/time to avoid dripping; and for thin sauces, the speed can be increased to 0.2 seconds/time.
2. Modular filling head: multi-threading and seamless switching
8-head parallel filling: driven by independent servo motor, the capacity of a single filling head covers 10-500ml, supports 8-channel synchronous operation, and the maximum speed reaches 120 packs/minute.
No residue design: the inner wall of the filling nozzle is titanium-coated, combined with pulse back-blowing technology, the sauce residue is <0.1ml/time, reducing the waste of raw materials.
3. Aseptic sealing system: double quality inspection and process expansion
Laser sealing technology: for aluminum foil composite film packaging, 1064nm fiber laser is used, the sealing strength is ≥35N/15mm, and the sealing qualified rate is ≥99.9%.
Online visual inspection: equipped with a 5-megapixel industrial camera, scanning the sealing area at 30 frames per second, with an identification accuracy of 0.02mm², which can detect tiny bubbles, wrinkles or contamination, and the automatic rejection rate of defective products is 100%.
4. Human-machine interaction and energy efficiency management
10.1-inch HMI touch screen: supports multi-language interface, displays production data in real time, and generates PDF format reports.
Energy consumption optimization mode: standby power consumption <0.5kW, operating power consumption 3.8kW, 22% energy saving compared with similar equipment.
